ConstructAI: From Real-Time Safety Insight to Skill Growth in Deployed Construction AI Systems

Abstract

Ensuring safety in power grid construction remains a critical yet challenging task, as existing monitoring approaches often lack scalability, timeliness, and adaptability to diverse on-site conditions. To address these limitations, we present ConstructAI, a deployed AI-driven safety management system that integrates multi-source image and video acquisition devices with advanced multimodal large model reasoning. The system combines text, image, and video prompts through an efficient workflow powered by LLaMA3 and Meta SAM2 backbones, enhanced with LoRA and adaptor modules for multimodal fusion. Once deployed, ConstructAI continuously processes real-time construction footage to identify violations, assess risk levels, and generate standardized rectification requirements. The deployment has demonstrated measurable benefits across multiple sites, including a >70% increase in violation rectification rates, reduction of average rectification delays from hours to minutes, and a 45% decline in repeat violations. Beyond technical gains, ConstructAI has delivered significant business impacts, such as reduced safety incidents, improved compliance with national regulations, and higher operational efficiency. By enabling proactive risk management and structured safety feedback loops, our system exemplifies how innovative use of AI can translate into tangible improvements for industrial safety. The lessons learned from deployment highlight the importance of balancing algorithmic advances with practical integration into organizational workflows.